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Pressurization of Anhydrous Hydrogen Fluoride Cylinder

Severity
Incident
Was Hydrogen Released?
Yes
Was There Ignition?
Uncertain
Incident Date
Incident Attributes
Setting
Equipment
Damage and Injuries
Probable Cause
When Incident Was Discovered
Describe the incident, including corrective steps taken and their result.

An anhydrous hydrogen fluoride (AHF) lecture bottle spontaneously exploded in a laboratory. No one was injured, but the lab was extensively damaged. The lecture bottle had split along its seam. Its cap and valve assembly were located to the immediate left.

Cause
The explosion was caused by hydrogen gas pressure build up in the cylinder. AHF comes in carbon steel cylinders as a liquefied gas under a pressure of 0.9 psi at 70 oF (i.e., the vapor pressure of the liquid). Though cylinders should be passivated with fluorine, which forms a protective coating, over time AHF may slowly react with the iron in a cylinder to form iron fluoride and hydrogen gas. The generation of hydrogen gas may produce cylinder pressures as high as several hundred psi.

Lessons Learned

Recommended Actions:

  • The recommended safe storage time for AHF is two years. Contact the vendor for pick up and disposal for cylinders more than two years old. (Unused gas should also be returned, even if it has been less than two years since it was obtained.)
  • If the cylinder is less than two years old and there is a desire to keep it, then: Check the pressure of the cylinder. It must be within the maximum pressure stamped on the neck of the bottle. If the pressure is at or above the cylinder's maximum pressure, contact the vendor for pick up and disposal. Do not attempt to move the cylinder yourself.

If below the cylinder's maximum pressure, vent excess pressure through an appropriate medium. Use a two-person team. Conduct venting in a fume hood. Control all ignition sources during venting, since most of the vent gas will be H2. At a minimum, wear chemical goggles, nitrile gloves, and a lab coat for protection against gaseous HF. Keep an HF exposure kit on hand. An eyewash and safety shower must be readily accessible (within a ten-second travel distance). Any skin, eye or respiratory irritation may be indicative of a possible exposure. Follow the first aid procedures listed on the exposure kit.

Key:

  • = No Ignition
  • = Explosion
  • = Fire
Hydrogen Incident Summaries by Equipment and Primary Cause/Issue
Equipment / CauseEquipment Design or SelectionComponent FailureOperational ErrorInstallation or MaintenanceInadequate Gas or Flame DetectionEmergency Shutdown ResponseOther or Unknown
Hydrogen Gas Metal Cylinder or Regulator 3/31/2012
4/30/1995
2/6/2013
4/26/201012/31/1969  3/17/1999
11/1/2001
12/23/2003
Piping/Valves4/4/2002
2/2/2008
5/11/1999
4/20/1987
11/4/1997
12/31/1969
8/19/1986
7/27/1991
12/19/2004
2/6/2008
10/3/2008
4/5/2006
5/1/2007
9/19/2007
10/31/1980
2/7/20091/24/1999
2/24/2006
6/8/1998
12/31/1969
2/7/2009
9/1/1992
10/31/1980
10/3/2008 
Tubing/Fittings/Hose 9/23/1999
8/2/2004
8/6/2008
9/19/2007
1/1/19829/30/2004
10/7/2005
 10/7/2005 
Compressor 10/5/2009
6/10/2007
8/21/2008
1/15/2019
  10/5/20098/21/2008 
Liquid Hydrogen Tank or Delivery Truck4/27/198912/19/2004
1/19/2009
8/6/200412/31/1969 1/1/197412/17/2004
Pressure Relief Device7/25/2013
5/4/2012
1/15/2002
1/08/2007
12/31/1969    
Instrument1/15/20193/17/1999
12/31/1969
2/6/2013
  11/13/73  
Hydrogen Generation Equipment7/27/1999  10/23/2001   
Vehicle or Lift Truck 7/21/2011    2/8/2011
12/9/2010
Fuel Dispenser 8/2/2004
5/1/2007
6/11/2007
9/19/2007
 2/24/2006
1/22/2009
   
Fuel Cell Stack      5/3/2004
12/9/2010
2/8/2011
Hydrogen Cooled Generator   12/31/1969
2/7/2009
   
Other (floor drain, lab
anaerobic chamber,
heated glassware,
test chamber,
gaseous hydrogen
composite cylinder,
delivery truck)
 11/14/1994
7/21/2011
7/27/1999
6/28/2010
8/21/2008
12/31/1969
3/22/2018
  6/10/2019
  • = No Ignition
  • = Explosion
  • = Fire
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