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The cleanliness of an H2 piping system is often based on end use requirements since the purity of the system may impact the end use application. Cleanliness required for end use purity is usually much greater than that required to prevent condensation or oxygen content sufficient to create a safety risk. While not required for the same safety reasons as oxygen safety, specifying a system to be…

Category: Miscellaneous
Keywords: Maintenance, Piping

Yes, the pressure safety relief system on LH2 tanks is sized for the loss of vacuum condition. The spring-loaded safety valves are sized for lower demand cases such as runaway pressure build or loss of vacuum. Higher demand requirements, such as loss of vacuum combined with fire, are handled by the rupture discs and are sized for such an event.

Category: Miscellaneous
Keywords: Safety, Vacuum, Safety Valve, Rupture Disc

Gaseous hydrogen can be stored forever as long as the system integrity is maintained. However, liquid hydrogen is “use it or lose it” and will boil from system heat leak and build pressure unless it is used or vented. This is not usually an issue for continuous use or low-pressure applications which can use hydrogen gas pressure directly from the tank.  


For intermittent or high…

Category: Fueling Stations
Keywords: Venting, Vaporizers, Compressors

The pressure regulator controls the liquid flow from the tank to the pressure build (PB) vaporizer. As the tank pressure falls, the pressure regulator opens. When the set pressure of the regulator is reached, then the regulator closes. The pressure build circuit depends largely on the required use pressure and the system house-line pressure drop, which is driven by peak flow rate, pressure,…

Category: System Design
Keywords: Safety, Pressure, Regulator

Researchers from Sandia National Laboratories have conducted extensive research on these topics. They have reviewed the current literature, identified knowledge gaps in alternate fuel vehicles and tunnel safety, and developed a generalizable framework to assess tunnel safety for a diverse range of alternate fuel vehicles. Supported by…

Category: FC Electric Vehicles
Keywords: FC Vehicles, Safety

The Hydrogen Safety Panel is not aware of any detailed guidelines or requirements. There are general requirements for personal protective equipment (PPE) in relevant codes and standards, but these often defer to the manufacturers requirements or a material safety data sheet (MSDS) for specifics. Ultimately, PPE selection is a matter between the employer and the employee and may need to…

Category: FC Electric Vehicles
Keywords: Personal Protective Equipment (PPE), Material Safety Data Sheet (MSDS)

The code used for repair and alterations of an existing system depends on the code used for construction as well as on the requirements imposed by the jurisdiction. Note that getting a permit from the jurisdiction may be necessary for an extensive alteration.

Code of ConstructionGenerally Accepted Code for Repair and Alterations…
Category: Piping
Keywords: Piping, Codes

The requirements of the code used for the original construction apply. The piping may meet the requirements of more than one code. In which case, the code used for changing the rating may be different than the original code of construction. In any case, the re-rated system should meet all of the requirements of the selected code. Note that if the original proof test of the system was…

Category: Piping
Keywords: Codes, Piping, Requirements

Safety codes globally have a requirement to provide a positive means to isolate energy sources and hazardous substances prior to performing maintenance. For gaseous hydrogen systems, methods such as a blind flange, a double block valve arrangement or a double block and bleed valve arrangement can provide that positive isolation.

Installing a blind flange requires breaking the supply line…

Category: Pressure Relief Devices
Keywords: Valves, Codes

At least three of the ASME B31 piping codes are logical choices:

  • ASME B31.1, Power Piping
  • ASME B31.3, Process Piping
  • ASME B31.12 Hydrogen Piping and Pipelines

Considerations for code selection include:

  • Requirements imposed by the authority having jurisdiction, whether by direct reference or…
Category: Piping
Keywords: Piping, Codes, Requirements
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