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NFPA 2 Annex G provides a summary of the conflicts with 29 CFR 1910.103. This is language that has been in NFPA 55 for several cycles as this conflict has existed for many years. The requirements in the Federal Regulations were established in the early 1970s. Since that time, OSHA has not had sufficient resources to update the applicable provisions.
The primary difference between OSHA…
Fuels like gasoline are exempt from OSHA process safety management (PSM) requirements. When asked about the applicability for hydrogen storage larger than 10,000 lb (4500 kg) being used as a fuel, OSHA responded with an interpretation that can be found at https://www.osha.gov/laws-regs/standardinterpretations/…
1. As of January 2024, we are not aware of any public data on incidents or investigations where a hydrogen fired steam boiler exploded.
2. The potential for detonations within a boiler tube would depend on both the equivalence ratio of the hydrogen present and the diameter of the boiler tube.
a. At a minimum, if the circumference of the tube is…
The “Hydrogen Ready Appliances Assessment Report” published by the Northwest Energy Efficiency Alliance (NEEA) in February, 2023, is one of the most recent studies on this topic. Several key items from the report pertaining to this question include the following:
1. “There appears to be growing consensus that blends of up to 20% or perhaps even 30% are…
Equation 6.3.1.1 in CGA S1.3 is based on modeling to API methods described in: Heitner, T. Trautmauis, and M. Morrissey, “Relieving Requirements for Gas Filled Vessels Exposed to Fire,” 1983 Proceedings-Refining Department, Volume 62, American Petroleum Institute, Washington, D.C., pp. 112-122.
This method considers the transient nature of the vessel warming in combination with the…
API 520, Sizing, Selection, and Installation of Pressure-relieving Devices Part I - Sizing and Selection, was written for use in the process industries in gas and liquid service.
CGA S1.3, Pressure Relief Device Standards-Part 3-Stationary Storage Containers for Compressed Gases was written for fixed equipment in gas service.
Which standard to use depends on the choice by the owner…
Pressure relief systems may use reclosing devices like relief valves, non-reclosing devices like rupture discs, or a combination of both in parallel. Some systems may also be equipped with emergency blowdown systems that are operated by control systems. Selection of the proper devices is dependent on the system design and relative hazards. Variables that affect the selection include the type…
The Panel recommends performing a pressure test at 110% of design pressure. This requirement should be applied to all systems regardless of construction type since the intent is to ensure pressure integrity and proper installation. All fitting types have modes of failure during installation. For example, there are numerous examples where compression fittings have had ferrules installed…
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