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False Fire Alarm Sounds at Hydrogen Fueling Station

Severity
Incident
Was Hydrogen Released?
No
Was There Ignition?
No
Incident Date
Incident Attributes
Setting
Equipment
Probable Cause
Characteristics
When Incident Was Discovered
Describe the incident, including corrective steps taken and their result.
An audible fire alarm horn sounded on a weekday afternoon at an outdoor hydrogen fueling station. However, no associated alarm signals were received at the fueling station, local host facility, or district dispatch/call center. Host site security personnel placed a telephone call to the district emergency response call center. The horn stopped sounding on its own before first responders arrived. A district fire engine company and a HAZMAT (HMU) company responded within 30 minutes of the phone call. A site survey by first responders found no actual fire, no combustible gas meter activity, or active fire panel alarms. The horn sounded again while responders were on scene, at which point the HMU officer actuated dispenser and remote emergency equipment stops to take the H2 station off line and silence the horn. There was no hydrogen release or fire found. H2 fueling station equipment providers, host site managers, and district call center personnel subsequently confirmed no automated fire panel alarms or calls registered at the time of the horn soundings. Examination of station fire panel programming and alarm wiring found no errors in programming or damage to the fire horn and its wiring. The root cause of the false horn alarm could not be definitely determined and the horn sounding event could not be replicated.

In the course of station examination, two other equipment problems were found and rectified. A warning strobe light assembly on an isolated alarm channel was found failed due to water condensation and was replaced with a different strobe with better hermetic design. A combustible gas (CG) sensor head could not be zero calibrated and was replaced. By design, the failed strobe light or the CG sensor should not have caused the horn to sound as the horn and strobe/CG are separate warning/alarm channels. A full revalidation of the H2 station alarms, fire panels was completed prior to reopening the H2 fueling station. No reoccurrence of false fire alarm horn has occurred in 10 months. First responders requested and received an electronic copy of a site orientation presentation for inclusion on their training site.

Lessons Learned
Proactive pre-operational training of host site personnel and first responders helped assure a measured response to this incident. First responders were familiar with location of local alarm panels, emergency stop actuation, and hydrogen storage. First responders will use site orientation presentation materials in post-incident training. Keep spare alarm equipment in stock to minimize repair time. Check hydrogen sensor readings monthly. Calibrate hydrogen sensors every 3 months.

Key:

  • = No Ignition
  • = Explosion
  • = Fire
Hydrogen Incident Summaries by Equipment and Primary Cause/Issue
Equipment / CauseEquipment Design or SelectionComponent FailureOperational ErrorInstallation or MaintenanceInadequate Gas or Flame DetectionEmergency Shutdown ResponseOther or Unknown
Hydrogen Gas Metal Cylinder or Regulator 3/31/2012
4/30/1995
2/6/2013
4/26/201012/31/1969  3/17/1999
11/1/2001
12/23/2003
Piping/Valves4/4/2002
2/2/2008
5/11/1999
4/20/1987
11/4/1997
12/31/1969
8/19/1986
7/27/1991
12/19/2004
2/6/2008
10/3/2008
4/5/2006
5/1/2007
9/19/2007
10/31/1980
2/7/20091/24/1999
2/24/2006
6/8/1998
12/31/1969
2/7/2009
9/1/1992
10/31/1980
10/3/2008 
Tubing/Fittings/Hose 9/23/1999
8/2/2004
8/6/2008
9/19/2007
1/1/19829/30/2004
10/7/2005
 10/7/2005 
Compressor 10/5/2009
6/10/2007
8/21/2008
1/15/2019
  10/5/20098/21/2008 
Liquid Hydrogen Tank or Delivery Truck4/27/198912/19/2004
1/19/2009
8/6/200412/31/1969 1/1/197412/17/2004
Pressure Relief Device7/25/2013
5/4/2012
1/15/2002
1/08/2007
12/31/1969    
Instrument1/15/20193/17/1999
12/31/1969
2/6/2013
  11/13/73  
Hydrogen Generation Equipment7/27/1999  10/23/2001   
Vehicle or Lift Truck 7/21/2011    2/8/2011
12/9/2010
Fuel Dispenser 8/2/2004
5/1/2007
6/11/2007
9/19/2007
 2/24/2006
1/22/2009
   
Fuel Cell Stack      5/3/2004
12/9/2010
2/8/2011
Hydrogen Cooled Generator   12/31/1969
2/7/2009
   
Other (floor drain, lab
anaerobic chamber,
heated glassware,
test chamber,
gaseous hydrogen
composite cylinder,
delivery truck)
 11/14/1994
7/21/2011
7/27/1999
6/28/2010
8/21/2008
12/31/1969
3/22/2018
  6/10/2019
  • = No Ignition
  • = Explosion
  • = Fire
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