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There are numerous models that can be used to assess the consequence and risk of leaks and releases.
One such model is HYRAM which is publicly available from Sandia and the US DOE.
Emergency response procedures must be developed for each system based on its design. The
procedures generally include steps to clear personnel from the immediate area, isolate the hydrogen,
shut down the equipment, contact local responders, and protect surrounding equipment/structures until
the hazard is mitigated or the incident is over.
The design of vent systems is critical to the safety of the system. From a process perspective, the pipe design must be sufficient to withstand back pressure, internal pipeline pressure, deflagration pressure, thrust forces from the flow, and must be of a sufficient size to not create a restriction that prevents proper flow or activation of the devices.
The vent system…
It is best to avoid planned blowdown of large amounts of hydrogen inventory at high flowrates if possible. Low flow releases from vent systems are normal and occur for purging, delivery operations, and maintenance activity. A challenge with high flow blowdown of a hydrogen system is that venting large quantities of hydrogen can itself be a hazardous activity. …
There are several concerns with “snuffing” a hydrogen fire from a vent stack. Most importantly, snuffing a hydrogen fire before the hydrogen is isolated can lead to the buildup of a hydrogen vapor cloud, which may then re-ignite, especially with hot surfaces available from the previous fire. The largest hazard is an explosion of the vapor cloud…
Welded systems are generally preferred, where possible, to reduce the likelihood of leaks. Generally, even welded systems will need non-welded joints (e.g. unions, flanges, etc.) to allow maintenance replacement of components. A low-pressure system would not be an exception to this preference. However, piping at lower pressures and smaller sizes will…
TIA 1783 points out a valid concern about how to address the electrical classification zone around a liquid hydrogen system. The existing requirements specify 3' around the outlet of the stack for Division 1 and 25' around the outlet of the stack for Division 2 area. These distances are historical and date back to the 1960's. They are a "one size fits all" simple approach that is easy to…
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