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Battery Compartment Fire on a Hybrid, Fuel-Cell-Powered Passenger Ship

Severity
Non-Event
Was Hydrogen Released?
No
Was There Ignition?
No
Incident Date
Incident Attributes
Setting
Equipment
Damage and Injuries
Probable Cause
Contributing Factors
When Incident Was Discovered
Describe the incident, including corrective steps taken and their result.

During a test run of a hybrid, fuel-cell-powered passenger ship, the on-board lead-acid batteries overheated, resulting a fire in the battery compartment. The local fire department was able to quickly put the fire out.

The batteries had been replaced a few days prior from the battery supplier and were in the process of being tested for the first time on the river.

The batteries are charged slowly from the fuel cell and the power is made available for cast-off and driving maneuvers.

It was systematically confirmed that the fire, which was comparable to a conventional cable fire, posed no risk to the fuel cells or the hydrogen storage tanks. There was never a danger to the captain or crew, and the fire department confirmed that there was never a risk of fire spreading to the other compartments or explosion. The cause of the fire has not yet been determined since the official investigation is still underway.

Lessons Learned

All installed and certified safety and emergency systems functioned as designed.

1. The fuel cell turned off immediately after fire detection.

2. The fire suppression system was immediately initiated thereafter.

3. The physical separation of the batteries, the fuel cell, and the hydrogen tanks prevented the fire from spreading. This separation was developed from the FMEA of the ship and hybrid system.

4. No hydrogen leaked (i.e., the physical separation worked). However, direct fire contact or overheating of the hydrogen tanks would lead to a controlled automatic discharge of hydrogen outside the vessel.

5. The CO2 fire-fighting system in the battery room was activated for fire suppression. However, the hatch was left open by the battery supplier for the test run, which reduced the effectiveness of the suppression.

Key:

  • = No Ignition
  • = Explosion
  • = Fire
Hydrogen Incident Summaries by Equipment and Primary Cause/Issue
Equipment / CauseEquipment Design or SelectionComponent FailureOperational ErrorInstallation or MaintenanceInadequate Gas or Flame DetectionEmergency Shutdown ResponseOther or Unknown
Hydrogen Gas Metal Cylinder or Regulator 3/31/2012
4/30/1995
2/6/2013
4/26/201012/31/1969  3/17/1999
11/1/2001
12/23/2003
Piping/Valves4/4/2002
2/2/2008
5/11/1999
4/20/1987
11/4/1997
12/31/1969
8/19/1986
7/27/1991
12/19/2004
2/6/2008
10/3/2008
4/5/2006
5/1/2007
9/19/2007
10/31/1980
2/7/20091/24/1999
2/24/2006
6/8/1998
12/31/1969
2/7/2009
9/1/1992
10/31/1980
10/3/2008 
Tubing/Fittings/Hose 9/23/1999
8/2/2004
8/6/2008
9/19/2007
1/1/19829/30/2004
10/7/2005
 10/7/2005 
Compressor 10/5/2009
6/10/2007
8/21/2008
1/15/2019
  10/5/20098/21/2008 
Liquid Hydrogen Tank or Delivery Truck4/27/198912/19/2004
1/19/2009
8/6/200412/31/1969 1/1/197412/17/2004
Pressure Relief Device7/25/2013
5/4/2012
1/15/2002
1/08/2007
12/31/1969    
Instrument1/15/20193/17/1999
12/31/1969
2/6/2013
  11/13/73  
Hydrogen Generation Equipment7/27/1999  10/23/2001   
Vehicle or Lift Truck 7/21/2011    2/8/2011
12/9/2010
Fuel Dispenser 8/2/2004
5/1/2007
6/11/2007
9/19/2007
 2/24/2006
1/22/2009
   
Fuel Cell Stack      5/3/2004
12/9/2010
2/8/2011
Hydrogen Cooled Generator   12/31/1969
2/7/2009
   
Other (floor drain, lab
anaerobic chamber,
heated glassware,
test chamber,
gaseous hydrogen
composite cylinder,
delivery truck)
 11/14/1994
7/21/2011
7/27/1999
6/28/2010
8/21/2008
12/31/1969
3/22/2018
  6/10/2019
  • = No Ignition
  • = Explosion
  • = Fire
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