Fire in a Process Reactor of a Chemical Plant
A deflagration occurred at a chemical plant during a synthesis operation involving sodium tri-acetoxy-borohydride inside a 5,300-litre reactor. Around 5:30 pm, the technician observed that the acetic acid intake pipe was blocked. After opening the manhole with a wooden pole, the shop foreman dropped the stalactite of solidified acetic acid in the reactor: the resulting blast severely burned the foremans face.The event was caused by ignition of the hydrogen produced from the dropped quantity of acetic acid. The maximum amount of acetic acid introduced into the reactor was estimated by the operator at 3 kg, and it led to the formation of approx. 100 grams of hydrogen in this 5,300-liter reactor. The accident had no impact either on the environment or on other shop installations.
Event Date
May 2, 2007
Record Quality Indicator
Region / Country
Event Initiating System
Classification of the Physical Effects
Nature of the Consequences
Causes
Cause Comments
The immediate cause of the blast was the manual operation in the chemical reactor, which brought a person direction in contact with the substances in the reactor.
Facility Information
Application Type
Application
Specific Application Supply Chain Stage
Components Involved
reactor dedicated to acetic acid, sodium tri-acetoxy-borohydride
Storage/Process Medium
Location Type
Location description
Industrial Area
Pre-event Summary
Around 5:30 pm, the technician observed that the acetic acid intake pipe was plugged. After opening the manhole with a wooden pole, the shop foreman dropped the stalactite of solidified acetic acid in the reactor.Sodium triacetoxyborohydride, also known as sodium triacetoxyhydroborate, commonly abbreviated STAB, is a chemical compound with the formula Na(CH3COO)3BH. Like other borohydrides, it is used as a reducing agent in organic synthesis (Wikipedia).
Lessons Learned
Lessons Learned
Unknown
Event Nature
Emergency Action
Unknown
Detonation
No
Deflagration
No
High Pressure Explosion
No
High Voltage Explosion
No
Source Category
References
References
ARIA data base
event no. 34921