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Explosion in a Surface Treatment Plant (1092)

The incident occurred in a facility chrome-plating metals. At the time of the event, a metal roller was being chrome-plated. A short circuit occurred due to a defective contacting (contact rails) on the rectifier. This short circuit caused a spark to reach the surface of the electrolyte bath, and the spark ignited the hydrogen produced during chrome plating, causing an explosion.Various windows within the company were destroyed, but nobosy was injured.

Fire on a Bus While Refueling (1087)

The fire developed on a hydrogen bus during filling, and was detected due to the development of smoke and a smell of burned materials.The power cable of the compressor had overheated. Two are the possible causes: (1) the cable had been wrongly installed or fixed, or (2) the electrical system had caused too high current in the cable. The corrective actions have been:(a) To ship the affected component to the manufacturing company for inspection(b) To replacement of the affected component with a new one. (c) To perform an inspection of the system on all the other buses in function.

Explosion of a Tank at Hydrogen Components Manufacturer (1083)

The company affected manufactures valves and other hydrogen-storage components, equipment tests. It has offers as well a testing laboratory. The accident happened during testing of a hydrogen tank. A dull bang and a huge pressure wave was felt kilometres away. News report massive damage to the test facility, but a very small fire. Still according to the news, the most probable cause emerging from the investigation is the over-pressuring of the tank due to an erroneous connection of a compressed air hose.

Explosion at a Water Treatment Facility (1080)

This incident occurred when subcontractor two workers were widening air vents on the roof of a building hosting a tank containing hydrogen chloride solution. This intervention was necessary to to improve hydrogen venting from the tank storage area. The hydrogen gas was a by-product of the chlorine-making process. The two workers were operating an angle grinder, producing sparks which ignited the flammable atmosphere which evidently containing hydrogen. An explosion followed, with one casualty and one injured worker.

Explosion on a Hydrogen Production Unit (1079)

At approximately 8:45 a.m. an employee was troubleshooting a thermal chamber, evaluating a Hydrogen on Demand (HOD) unit. The chamber was reported inoperative that morning. Two units were being tested on a work bench and they were connected by an exhaust hose to an HOD inside the test chamber. The gas was not properly exhausted and began to back up into the hose that was attached to the HOD. The employee removed the side panel on the chamber and it exploded while he were standing in front of it. He was killed by the explosion.

Explosion in a Chlorine Production Plant (1075)

A lightning strike caused a voltage drop on the power supply of a chlorine-alkali plant using the mercury process.The emergency electrical system was activated, though restoring the external supply voltage in less than 200 ms rendered the entire system inconsistent; some units were operating normally, but all units connected to the emergency devices (including the mercury pump) remained idle. An explosive mix of 500 kg of chlorine and an unknown amount of hydrogen accumulated inside the low-pressure chlorine treatment circuit.

Fire on a Hydrogen Vehicle Prototype (1071)

DISCLAIMER: this event description is unsatisfactory. Details on the system and the real incident evolution are (still) missing. The incident affected a prototype light hydrogen vehicle in a hydrogen research centre of a university. The vehicle was a kind of a four-wheeled scooter. The fire started on the vehicle while being filled. Apparently, the hydrogen storage system was a hydrogen hydride. The site was evacuated and the building isolated from its hydrogen supply. The firefighters attacked the fire with a hose and extinguished it one hour later.

Cooling Power Loss in a Foundry (1061)

This near miss occurred at metal smelting unit of a foundry. At 9:45 a.m., due to a power outage, the cooling pumps of two furnaces containing nickel and chromium stopped. One of the two furnaces was at the end of the smelting cycle. The temperature of the metal was 1300C. Due to the stop of the cooling system, water from the public network took over the cooling function, but was not efficient, causing the cooling coil to overheat.

Explosion in a Process Gases Line of a Fertilizers Production Plant (1051)

A gas release occurred in the building for the recirculation of processes gas. The gas was a mixture of hydrogen and nitrogen. It occurred at the outlet valve, during works aiming to replace it. This caused the creation of an explosive gas mixture and the surrounding spaces. The defective valve has been identified several years before, its poor design and ageing caused the gas leakage. The ignition took place with 9 minutes delay after initial leakage.

Explosion of a Hydrogen Tank in a Steel Manufacturing Plant (1050)

The 10 m3 hydrogen storage tank at the hydrogen station belonging to the oxygen plant exploded during production operation. The hydrogen storage tank was installed and used by the plant in 1995, with a design pressure of 1,5 MPa, a volume of 10 m^3, a minimum wall thickness of 12 mm, a total length of 4576 mm (height) and an inner diameter of 1800 mm. After the explosion, there were no metal components left, except for the cement prefabricated foundation of the tank base.
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