Hydrogen Explosion in a Foundry (981)
The event occurred in the continuous casting of hot metallic melt of the plant.Cooling water leaked through a crack in the cooling water inlet pipe of a secondary cooling line and directly into the hot melt (temperature > 1500 C). This resulted in the formation of hydrogen which ignited on the hot surface. The pipe in question had been in operation for a prolonged period. The material analyses of the component showed that the rupture occurred as a consequence of fatigue. The annual visual inspection had revealed no signs of imminent failure.