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This data is from the European Hydrogen Incidents and Accidents database HIAD 2.1, European Commission, Joint Research Centre.

Fire at a Hydrocracker of a Refinery
At a refinery, a leakage and fire occurred during usual operation at a medium-pressure hydrocracker for the desulfurization and decomposition of heavy gas oil. Gas of high-temperature and high-pressure leaked through a flange with a special shape located at the reactor outlet, and a fire occurred. The fire occurred on changing operating conditions of a medium-pressure hydrocracker for gas oil at a refinery. Process fluid leaked from the flange with a spacer at the reactor outlet after the operation temperature of the reactor was lowered, and a fire occurred. There fire damaged the pipeline in the area. The spacer shrank as temperature fell but the bolt did not shrink, and the tightening torque of the flange decreased. Parallelism of the flange was not sufficient, and use of the spacer seemed to be a true cause of the accident.The operating temperature was lowered the day prior to the fire; consequently, the spacer of the flange with the spacer contracted thermally, but the bolt of the flange did not shrink thermally to the same extent. Therefore, tightening torque of the spacer at both ends of the gasket became insufficient, and gas leaked. Although there is no description of the ignition source, it could be static electricity caused due to the spouting material, or gas temperature.
Event Date
October 27, 2002
Record Quality Indicator
Region / Country
Event Initiating System
Classification of the Physical Effects
Nature of the Consequences
Cause Comments
The immediate cause was the loss of gas confinement induced by a temperature reduction and different thermal expansion of a flange components.The root cause was probably a design one, due to the choice of the component for the flange, or operative.
Facility Information
Application Type
Specific Application Supply Chain Stage
Components Involved
hydrocracker, flange, pipeline
Storage/Process Medium
Location Type
Location description
Industrial Area
Operational Condition
Pre-event Summary
The flange with a spacer is a special flange that has a flange space enlarged by inserting a piping component between the flanges. The gasket is put at both ends of the spacer, and two gaskets and the spacer are tightened together. Tightening becomes difficult, and the inside spacer approximates to the process temperature because of direct contact with the process fluid. However, as the tightening bolts are located away from the spacer external surface, the thermal expansion is affected less by the process temperature change.
Currency
Lessons Learned
Lessons Learned
Unknown
Event Nature
Emergency Action
Unknown
Detonation
No
Deflagration
No
High Pressure Explosion
No
High Voltage Explosion
No
Source Category
References
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