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Explosion in a Surface Treatment Plant (1092)

The incident occurred in a facility chrome-plating metals. At the time of the event, a metal roller was being chrome-plated. A short circuit occurred due to a defective contacting (contact rails) on the rectifier. This short circuit caused a spark to reach the surface of the electrolyte bath, and the spark ignited the hydrogen produced during chrome plating, causing an explosion.Various windows within the company were destroyed, but nobosy was injured.

Release of Hydrogen During Hydrogenation (1090)

The event occurred at the hydrogenation unit of a pharamceutical company. 145 kg of hydrogen were released the atmosphere at the gas circulation pump, due to a maintenance error . A specialist company (third-party company), had replaced the cylinder head of pump, but during assembly they did not re-isntalled the prescribed temperature sleeve for the thermometer (the temperature sleeve is the pressure-bearing element).

Explosion During Hydrogen Supply in a Chemical Company (1089)

This event occurred when a hydrogen-carrying trailer was supplying hydrogen to a chemical plant. Instead of filling the hydrogen stationary storage, large quantities of hydrogen were transferred from the trailer into the compressed air plant network. The explosive atmosphere ignited in a compressed air consumer (a solid silo which was not containing hazardous materials).

FCEV Hit on Rear Right Side by Vehicle Entering Road from STOP Sign (1088)

The FCEV was travelling at approx. 75 km/h (80 km/h speed limit) on a straight, downhill part of the road. Another vehicles was waiting at a STOP sign on the right side, did not see the incoming FCEV and drove into the road at the moment of the FEV passing. The second vehicle hit the FCEV on the back right side. There were only body parts damaged and no hydrogen was released. There was no oil or other fluid spillage and no people were injured.The diagnostic system of the FCEV did not issue any alarm, and there were no warning lights to indicate a problem with the hydrogen systems on-board.

Fire on a Bus While Refueling (1087)

The fire developed on a hydrogen bus during filling, and was detected due to the development of smoke and a smell of burned materials.The power cable of the compressor had overheated. Two are the possible causes: (1) the cable had been wrongly installed or fixed, or (2) the electrical system had caused too high current in the cable. The corrective actions have been:(a) To ship the affected component to the manufacturing company for inspection(b) To replacement of the affected component with a new one. (c) To perform an inspection of the system on all the other buses in function.

Release from the Storage of a Hydrogen Production Plant (1086)

The accidental hydrogen release occurred when testing the storage system connected to a PEM electrolyzer. The leak test consisted in filling the storage with hydrogen at step-wise increase of pressure. After the step at 3 bar (0.3 MPa), which did not reveal any leak, the storage was pressurised up to 5 bar (0.5 MPa). At that moment a hissing sound occurred from the storage at the outside of the building indicating a leak.

Explosion at an Electrolyzer at a Refueling Station (1084)

This incident occurred at the electrolyzer of a refuelling station. An employee of the electrolyzers manufacturer was on-site to conduct a reset of the plant power breaker system and to restart gas generation. Whilst putting the system into generation, a loud bang was heard. By reviewing the station CCTV evidence, a cloud of water vapour was seen being emitted from the oxygen vent line of the electrolyzer container. The gas generation system was safely shut down, and an investigation was started to understand the cause and potential impacts.

Explosion of a Tank at Hydrogen Components Manufacturer (1083)

The company affected manufactures valves and other hydrogen-storage components, equipment tests. It has offers as well a testing laboratory. The accident happened during testing of a hydrogen tank. A dull bang and a huge pressure wave was felt kilometres away. News report massive damage to the test facility, but a very small fire. Still according to the news, the most probable cause emerging from the investigation is the over-pressuring of the tank due to an erroneous connection of a compressed air hose.

Release from a Hydrogen Cylinders Truck (1082)

A truck-trailer carrying compressed hydrogen cylinders stopped on an autobahn and reported a hydrogen leaking from the cylinders. The highway was immediately closed in both directions. When the fire brigade arrived, the truck had stopped on a hard shoulder, and the driver had al-ready left his vehicle. A pipe was reported to be leaking hydrogen. Fire-fighters closed a valve on the affexted cylinder group to stop the leak.

Highway Truck Crash and Fire (1081)

On a highway, a truck loaded with 400 gas cylinders crashed at night for an undetermined cause against a concrete wall and overturned. It slipped 150 m, before several 200 litre cylinders of hydrogen caught fire and set the truck on fire as well. The police stated that it was a large fire with detonations. The 400 gas cylinders were connected together and many of the cylinders had fallen out of their racks. In order to reduce the danger of further explosions, the fire-brigade cooled the gas cylinders with water for two hours. The highway remained closed for eight hours.
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