Fire in a Basic Chemicals Production Site
This incident occurred in a unit processing vegetable oils and fats. A fire-brigade from the involved town was at the scene in a few minutes and was assisted by the Fire Department of a bigger city. Approximately one hour later the fire was extinguished. An employee of a contractor was injured when he fell from a scaffold, and two truck drivers were examined as outpatients. The results of the internal investigation is not publicly available. Nevertheless, the company stated that that the explosion occurred in a hydrogenation facility, specifically where hydrogen is processed with a very high-pressure (400 bar). Accidental mixing with oxygen caused an explosion which further ignited oil, fat, and alcohol. The volatile mixture produced the acrid black smoke seen and felt in the surroundings. Still according to the company, no poisonous substances leaked, and the strong rubber smell was caused by burning cable insulation. Both the district government and the company agreed that it was plausible to identify in a material failure the immediate cause of the incident.
Event Date
February 10, 2011
Record Quality Indicator
Region / Country
Event Initiating System
Classification of the Physical Effects
Nature of the Consequences
Causes
Cause Comments
Only the immediate cause is known.
Facility Information
Application Type
Application
Specific Application Supply Chain Stage
Components Involved
pipe
Storage/Process Medium
Actual Pressure
400
Design Pressure
400
Location Type
Location description
Inhabited Area
Operational Condition
Consequences
Number of Injured Persons
3
Currency
Event Nature
Emergency Action
Fire-brigades from two different sites intervened, in one hour the fire was under control.
Release Type
Release Substance
Hydrogen Release Concentration (%)
100.00
Detonation
No
Deflagration
No
High Pressure Explosion
No
High Voltage Explosion
No
Source Category
References
References
News of Westdeutsche Zeiting on 14 and 17 April 2011
https://www.wz.de/app/consent/?ref=https%3A%2F%2Fwww.wz.de%2Fnrw%2Fdues…
(accessed Aug 2023)
News of Westdeutsche Zeitung on 14 and 17 April 2011
https://www.wz.de/app/consent/?ref=https%3A%2F%2Fwww.wz.de%2Fnrw%2Fdues…
(accessed Aug 2023)
News of Rheinishce Poston 10 April 2011
https://rp-online.de/nrw/staedte/duesseldorf/cognis-produktion-wieder-g…
(accessed Aug 2023)