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Fire on an Alkaline Electrolyzer (1065)

A fire broke out on the insulating plastic elements of an alkaline electrolyzer in a unit of a chemical plant. The shift saw the smoke from the control room. The first action was to drain the potash into a tank provided for this purpose and to shut down the electrolyzer. The on-call electrician interrupted the electricity. The safety technician brought the fire under control in less than 10 minutes using CO2 extinguishers. After approximately six hours, the unit is restarted.

Near Miss: Hydrogen Detector Triggers Alarm at Airport Refueling Station (1064)

This near miss occurred at the at an airport's hydrogen refilling station. Around 4:30 a.m., the hydrogen detector of the station was triggered and a sound and light alarm were activated. The hydrogen filling station was up in safe mode and the hydrogen storage system isolated. The connection pipes were purged via the vent and the power supply cut off. An on-call technician from the company in charge of managing the station arrived at 6:15 a.m., confirmed that the installation has been made safe and stopped the alarm. The leak was located on the compressors filter.

Near Miss: Hydrogen Leak at Airport Refueling Station Causes Emergency Response (1063)

This near miss occurred at an airport's hydrogen refilling station. At 7:35, a hydrogen leak was detected by hearing whistles in the near of a pipe. The operators warned the airport firefighters ten minutes later. Upon their arrival, the firefighters set up a security perimeter of 150 m around the installation. The station is located on the border between the public space and the private space and was surrounded by a fence with a gate accessible only by a code unknown to the emergency services.

Leakage at a Hydrogen Buses Refilling Station (1062)

This near miss occurred at a depot site with 20 fuel cell buses are operated by a local bus company. A hissing sound was heard coming from a hydrogen tank at the refuelling facility, and the local fire department was alerted.After roughly two hours, the fire brigade managed to close the main hydrogen supply, temporarily solving the problem, and local buses were able to resume their service, but were not able refill their H2 cylinders.

Cooling Power Loss in a Foundry (1061)

This near miss occurred at metal smelting unit of a foundry. At 9:45 a.m., due to a power outage, the cooling pumps of two furnaces containing nickel and chromium stopped. One of the two furnaces was at the end of the smelting cycle. The temperature of the metal was 1300C. Due to the stop of the cooling system, water from the public network took over the cooling function, but was not efficient, causing the cooling coil to overheat.

Blind Flange Connection Failure Causes Hydrogen Fire During Pipeline Inspection (1060)

An in-line inspection of the hydrogen pipeline was being conducted and prior to the last run of the in-line inspection tool (mfl), hydrogen gas was released and ignited from a blind flange connection failure on a temporary separator filter installed at the receiver site. The fire was immediately identified by on-site personnel. There were no injuries. The pipeline section was isolated and de-pressurised to the facility flare. Local emergency responders were dispatched and contained and extinguished the fire. The fire affected the station piping and equipment in the surrounding area.

Hydrogen Pipeline Leak Detected by Bubbling Water in Ditch (1059)

Early in the morning of (3:00 AM), the personnel on one of the companies on site reported a potential pipeline leak just south of the valve station. The potential leak was discovered due to bubbling water in the ditch. No visible hydrocarbon sheen was noted, indicating a probable non-hydrocarbon gas leak. Later in the morning, the personnel tested their area gas pipelines and determined that their company was not the source of the leak. Later on the same day, another company tested their pipelines and determined that their hydrogen pipeline was the source of the leak.

Unidentified Hydrogen Pipeline Leak Leads to Rerouting and Repairs (1058)

At 17:30 on 5 may 2019, the pipeline operator was notified by a third party that there was a possible leak on its hydrogen pipeline, as identified by sound. Operator personnel arrived on the site at 18:30 and confirmed that hydrogen was present in the area. The location was in an isolated area. Manual isolation valves were shut to close in the segment and it was manually blown down. At 08:52 on of the day after the operator determined that the incident met reportable criteria and called the national response centre at 09:22.

Weld Failure on Hydrogen Transmission Pipeline Causes Leak (1057)

Release from a welding of a hydrogen transmission pipeline At 12:45 pm the operation control centre (OCC) recognised that a customer flow and pressure dropped significantly. At 13:28 the OCC made the decision to close the upstream remote operated valve. At 15:00 the pipeline technician arrived on site and confirmed the breach in the pipeline. Additional pipeline operations technicians were deployed to isolate both manual block valve upstream and downstream of the incident site.

Hydrogen Release and Fire at Pipeline Meter Station During Winter Storm (1056)

A hydrogen release and subsequent fire occurred at meter station of a pipeline transporting hydrogen to a refinery. Local refinery emergency response team responded and secured the area. The pipeline was isolated, and the fire extinguished itself. During a winter storm, the area was experiencing abnormal freezing conditions and widespread power outages were occurring. As a result, third party hydrogen supply to the refinery was reduced. These upsets resulted in the need to export larger than normal flow rates on the hydrogen pipeline.
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