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This data is from the European Hydrogen Incidents and Accidents database HIAD 2.1, European Commission, Joint Research Centre.

Fire from a Hydrogen Pipeline Under Maintenance
Two mechanic workers had picked up a work permit for the removal of filters from a hydrogen line. An operator also visited the scene and answered the mechanics question as to whether the line should be de-pressurised and that it indeed should be so. The mechanics replaced the low-pressure side (4 bar) suction strainer at which point they noticed that there was pressure inside the pipe, which they released into the piping leading to the flare. In the afternoon, they carried out a similar filter replacement on the high-pressure side (34 bar). The standard procedure is to remove a flanged pipe section of 50 cm from the piping, after which the suction strainer is pulled out and cleaned. The flange is opened by first removing every second bolt. After that, the remaining bolts are undone. When starting to loosen the remaining bolts, the mechanics noticed that there was pressure inside the pipe. A flow of gas from the opened flange started immediately. When one of the mechanics went to check the pipe pressure from the gauge, the hydrogen was ignited, apparently due to an electrostatic charge. The other mechanic was caught in the flames, and the lower part of his overalls caught fire. He was taken to an occupational health clinic to receive first aid, after which he was taken to a hospital by an ambulance. The burns sustained by the mechanic were of classes I and II, covering about 3035% of his skin.
Event Date
June 16, 2003
Record Quality Indicator
Region / Country
Event Initiating System
Classification of the Physical Effects
Nature of the Consequences
Cause Comments
Immediate cause: a hydrogen pressurized pipe being opened without check to verify that the line had been depressurized. Root cause: lack of operational procedure and communication. It was just assumed that someone had taken care of it. Also lack of proper training.
Facility Information
Application
Specific Application Supply Chain Stage
Components Involved
pipeline
Storage/Process Medium
Location Type
Location description
Unknown
Operational Condition
Pre-event Summary
The hydrogen release occurred during maintenance
Event Nature
Emergency Action
Unknown
Release Type
Release Substance
Ignition Source
Detonation
No
Deflagration
No
High Pressure Explosion
No
High Voltage Explosion
No
Source Category
References
References

Source lost

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