The HSP recommends against the use of glycols for pressure tests due to the difficulty of adequately removing all glycol that might be left in a system after a hydrotest. The HSP recommends a pneumatic test at 110% of the system maximum allowable working pressure (MAWP), which is acceptable by code. Due to an increased danger with pneumatics vs hydrotesting, establish a pressure test zone for…

The Panel recommends performing a pressure test at 110% of design pressure. This requirement should be applied to all systems regardless of construction type since the intent is to ensure pressure integrity and proper installation. All fitting types have modes of failure during installation. For example, there are numerous examples where compression fittings have had ferrules installed…

Double pipes can be used in certain circumstances to reduce the likelihood of external leaks and increase
the likelihood of detection by monitoring the space between the two pipes. Vacuum jacketed piping is
double walled and is used in liquid hydrogen service to provide insulation. While not equipped with gas
detection in the annular space, loss of vacuum is used to indicate an…

In most cases, it is not necessary to depressurize hydrogen systems in an emergency. Pressure vessels are usually isolated in an emergency. The best actions to assure safety during an emergency should be identified during the hazard analysis.

The primary safety standards for applicable to this piping in the U.S. are ASME B31.3, B31.12, and NFPA 2. The editions used should be those adopted by the local jurisdiction. Design of an LH2 piping system should always be conducted and reviewed by engineers experienced in cryogenic piping design. The equipment should also be installed per NFPA 2 and NFPA 55. IT is recommended that the piping…

The Panel considers two approaches to be acceptable. 

1. Stainless steel (corrosion resistant) lines embedded in concrete. This keeps the piping out of direct contact with the earth and provides a degree of physical protection from activities such as digging. 
2. Lines enclosed within a PVC sleeve. The PVC sleeve would usually be directly buried but could also be…

The HSP is not familiar with this particular fitting or its potential application in H2 service but can offer engineering judgment. Many similar compression-type swaged fittings are used in H2 service. These fittings must be used within the manufacturer recommendations for pressure, temperature, and fluid service. Deformation is also introduced into stainless steel tubing in other ways, such…