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What are the concerns about underground hydrogen storage? Underground storage tanks can be either installed in a vault or directly buried. Both offer additional protection from external impact and fire, but each has unique challenges. Vaults must be prope

What are the concerns about underground hydrogen storage?

Underground storage tanks can be either installed in a vault or directly buried. Both offer additional
protection from external impact and fire, but each has unique challenges. Vaults must be properly
ventilated and designed to not create an explosion or asphyxiation risk. Direct burial vessels should not
have any underground leak points and must be protected from corrosion. Both types of installation must
have hydrogen vents routed to a safe location above grade.

FAQ Category
Submission Year
2023
Month
04

Cathodic Protection

The local AHJ has asked if any part of the system piping will be routed below ground and has requested details on required corrosion protection system, trenching, and backfill. They cite the following sections of NFPA2: 7.1.15.3.2 Contact with Earth. 7.1.15.3.2.1 Gas piping in contact with earth or other material that could corrode the piping shall be protected against corrosion in an approved manner. "55:7.1.17.2" 7.1.15.3.2.2 When cathodic protection is provided, it shall be in accordance with 7.1.18. "55:7.1.17.2.1" 7.1.15.3.3 Underground piping shall be installed on at least 6 in. (150 mm) of well-compacted bedding material. "30:27.6.5.1" 7.1.15.3.4 In areas subject to vehicle traffic, the pipe trench shall be deep enough to permit a cover of at least 18 in. (450 mm) of well-compacted backfill material and pavement. "30:27.6.5.2" 7.1.15.3.5 In paved areas where a minimum 2 in. (50 mm) of asphalt is used, backfill between the pipe and the asphalt shall be permitted to be reduced to 8 in. (200 mm) minimum. "30:27.6.5.3" The instrument, air and hydrogen lines are stainless steel and will be installed in a PVC sleeve. In the Panel’s experience, is this adequate cathodic protection for the lines?

The Panel considers two approaches to be acceptable. 

  1. Stainless steel (corrosion resistant) lines embedded in concrete. This keeps the piping out of direct contact with the earth and provides a degree of physical protection from activities such as digging. 
  2. Lines enclosed within a PVC sleeve. The PVC sleeve would usually be directly buried but could also be embedded in concrete for additional protection.
    Cathodic protection is also an available and acceptable means of corrosion protection for underground lines, particularly for carbon steel. Each installation should be evaluated for local hazards and soil conditions to develop a thorough corrosion protection system. 
     
FAQ Category
Submission Year
2024
Month
04

Liquid Storage

Is liquid hydrogen storage possible within current codes/standards? Would any public fueling station realistically be able to fit liquid storage with current codes?

NFPA 2 has provisions for the use of LH2, and there are many existing fueling stations that store and use liquid hydrogen. One challenge for the use of LH2 in stations with small footprints is the code required separation distances from exposures. NPFA 2 has updated the separation distances with a risk informed approach in the 2023 edition.


Another possibility for public fuel stations would be to install the LH2 tank underground. Underground LH2 storage is permitted within NFPA 2 and requirements can be found in Section 8.3.2.3.1.7. It is certainly feasible to design and build a fuel station with an underground LH2 tank. 


It’s important to note that the NFPA definition of storage systems and resulting separation distance requirements are based on more than just the tank. The definition in NFPA 2 is an assembly of equipment that consists of, but is not limited to, storage containers, pressure regulators, pressure relief devices, vaporizers, liquid pumps, compressors, manifolds, and piping and that terminates at the source valve. The Hydrogen Tools portal (http://h2tools.org) has a variety of information, best practices, and lessons learned. 
 

FAQ Category
Submission Year
2024
Month
04
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