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Cathodic Protection

The local AHJ has asked if any part of the system piping will be routed below ground and has requested details on required corrosion protection system, trenching, and backfill. They cite the following sections of NFPA2: 7.1.15.3.2 Contact with Earth. 7.1.15.3.2.1 Gas piping in contact with earth or other material that could corrode the piping shall be protected against corrosion in an approved manner. "55:7.1.17.2" 7.1.15.3.2.2 When cathodic protection is provided, it shall be in accordance with 7.1.18. "55:7.1.17.2.1" 7.1.15.3.3 Underground piping shall be installed on at least 6 in. (150 mm) of well-compacted bedding material. "30:27.6.5.1" 7.1.15.3.4 In areas subject to vehicle traffic, the pipe trench shall be deep enough to permit a cover of at least 18 in. (450 mm) of well-compacted backfill material and pavement. "30:27.6.5.2" 7.1.15.3.5 In paved areas where a minimum 2 in. (50 mm) of asphalt is used, backfill between the pipe and the asphalt shall be permitted to be reduced to 8 in. (200 mm) minimum. "30:27.6.5.3" The instrument, air and hydrogen lines are stainless steel and will be installed in a PVC sleeve. In the Panel’s experience, is this adequate cathodic protection for the lines?

The Panel considers two approaches to be acceptable. 

  1. Stainless steel (corrosion resistant) lines embedded in concrete. This keeps the piping out of direct contact with the earth and provides a degree of physical protection from activities such as digging. 
  2. Lines enclosed within a PVC sleeve. The PVC sleeve would usually be directly buried but could also be embedded in concrete for additional protection.
    Cathodic protection is also an available and acceptable means of corrosion protection for underground lines, particularly for carbon steel. Each installation should be evaluated for local hazards and soil conditions to develop a thorough corrosion protection system. 
     
FAQ Category
Submission Year
2024
Month
04

Piping Compatibility

When generating hydrogen in a high-pressure catalytic reactor, what type of material should be used to prevent H2 embrittlement or corrosion?

The selection of a material is always at the discretion of the system designed and appropriate metallurgical experience knowledgeable about the process should be consulted as necessary.   316 stainless steel is one example of a material that is generally suitable for generation and containment of high-pressure hydrogen gas, but it is important to ensure stress levels in the piping and reactor structure are sufficiently low at the design pressure/temperature limits and within the allowable stress levels prescribed in ASME codes for pressure equipment and piping. As with any application, care must be taken in each specific application to address the required pressure, operating temperature, and potential contaminants, all of which could affect the material. 

FAQ Category
Submission Year
2024
Month
05
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