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Hazards Analysis, Piping

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Hazards Analysis, Piping

Absolutely. Vent systems will experience a variety of transient conditions of pressure, temperature, and thrust load, so stress analysis to anticipate the strength and flexibility needed are important for safe design. These issues are often overlooked and only become an issue when they are called upon to operate in emergencies. 

It is a best practice to include the vent system in…

Delayed ignition is a significant hazard for hydrogen releases, either intended or unintended. The primary concern is the overpressure and energy release created from a vapor cloud which could contain a significant quantity of hydrogen. The H2Tools Incidents database contains a number of examples of delayed ignition. 

Water icing at the exit of a stack is certainly an issue in cold climates. Significant effort has been put into vent stack outlet design to minimize the probability. Documents such as CGA G5.5 have topworks that are recommended. Stacks that face upward have a higher probability of having water, ice, or snow enter the stack and freeze. 

Several programs can predict this such as HyRAM or PHAST. The inputs are critical to a safe
answer.

This is not a simple answer due to the many types of flame lengths and flame orientations due to pressure and direction. NFPA 2 recommends that vent systems should be designed so that if the safety relief valve is relieving at capacity the radiative heat felt by an individual at grade…

AICHE ELA253 CHS ” Introduction to Hydrogen Safety for First Responders” is a good reference and discusses both LH2 and GH2. LH2 fires are very unusual. LH2 releases usually are GH2 so the fires at either ambient for low flow or the GH2 is a cryo temperature for high flow. Fires from LH2 tanks ignite less frequently than GH2 high-velocity releases. The colder the gas the less potential for…

CGA G-5.5 states: All vent stacks shall be grounded and meet the requirements of NFPA 70, National Electrical Code, for integrity and system design and also references NFPA 77, Recommended Practice on Static Electricity, and NFPA 780, Standard for the Installation of Lightning Protection Systems. 

For lightening refer to NFPA 780 and for grounding of the Hydrogen equipment, refer to…

At least three of the ASME B31 piping codes are logical choices:

  • ASME B31.1, Power Piping
  • ASME B31.3, Process Piping
  • ASME B31.12 Hydrogen Piping and Pipelines

Considerations for code selection include:

  • Requirements imposed by the authority having jurisdiction, whether by direct reference or…
Category: Piping

The requirements of the code used for the original construction apply. The piping may meet the requirements of more than one code. In which case, the code used for changing the rating may be different than the original code of construction. In any case, the re-rated system should meet all of the requirements of the selected code. Note that if the original proof test of the system was…

Category: Piping

The code used for repair and alterations of an existing system depends on the code used for construction as well as on the requirements imposed by the jurisdiction. Note that getting a permit from the jurisdiction may be necessary for an extensive alteration.

Code of ConstructionGenerally Accepted Code for Repair and Alterations…
Category: Piping
Keywords: Piping, Codes

The HSP recommends against the use of glycols for pressure tests due to the difficulty of adequately removing all glycol that might be left in a system after a hydrotest. The HSP recommends a pneumatic test at 110% of the system maximum allowable working pressure (MAWP), which is acceptable by code. Due to an increased danger with pneumatics vs hydrotesting, establish a pressure test zone for…

Category: Piping
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