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Hydrogen Leak and Fire in Compressor Area of Continuous Reforming Unit (1073)

A hydrogen leakage caught fire in the hydrogen compressor area of the continuous reforming unit. The reforming unit and the hydrocracking unit were immediately stopped. The hydrogen flow was cut off, a protective combustion was carried out and the fire was completely extinguished after approximately 20 minutes, with no casualties. The cause of the accident is being investigated.

Fire on a Hydrogen Bus During Refueling (1072)

The fire developed an early morning on a hydrogen bus at a refuelling station for public transport. The fire Department was called to site responding to reports of a fire on the property. A section of the highway was closed as firefighters.According to the bus company release, one bus was destroyed and the dispenser of the hydrogen fuelling station was damaged. The stationary hydrogen storage and the rest of the Explosions were heard and seen from the tanks on the bus that had just been filled.

Fire on a Hydrogen Vehicle Prototype (1071)

DISCLAIMER: this event description is unsatisfactory. Details on the system and the real incident evolution are (still) missing. The incident affected a prototype light hydrogen vehicle in a hydrogen research centre of a university. The vehicle was a kind of a four-wheeled scooter. The fire started on the vehicle while being filled. Apparently, the hydrogen storage system was a hydrogen hydride. The site was evacuated and the building isolated from its hydrogen supply. The firefighters attacked the fire with a hose and extinguished it one hour later.

Fire on a Hydrogen Compressor of Refinery (1070)

The broke out at a hydrogen compressor of the reforming unit of the refinery. Following the safety procedures, the emergency stop of the unit was activated and the unit was decompressed using a safety flare. The emergency plan was kept for an hour. A security perimeter is in place. The isolation of the compressor was started automatically. The isolation of the discharge circuit was successful, but the suction circuit could only be partially closed due to a block of a valve. The operators then closed manually the suction valve, by removing the excess of grease that had been applied to it.

Fire in a Chemical Factory (1067)

A fire broke out following a hydrogen leak on the cyclododecane unit in a chemical plant. A plume of smoke became visible outside the site. The fire was brought under control by putttng the unit in safe mode, implementing the internal resources available on site (monitor lance, sprinkler ring and extinguishers), and finally by the inervention of the internal firefighters. The staff was evacuated and the internal crisis unit triggered. The fire was extinguished in 30 minutes. The post-incident analysis revealed a hole in the connection of the vent manifold, upstream of the evacuation pipe.

Fire on the Hydrodesulfurization Unit of a Refinery (1066)

Around 4 a.m., a major leak occurred at the outlet of the diesel hydrodesulfurization furnace in a refinery. The goal of this unit is to lower the sulfur content of diesel fuels produced in other units, by a catalytic reaction in the presence of hydrogen. At the moment of the leak the furnace was restarting. The alarms of the temperature sensors at the oven outlet were triggered. At 4:08 a.m., the operator shut down the hydrogen compressors and diesel charging pumps, closed the supply valves and called the emergency status. The first emergency operation was to decompress the unit.

Blind Flange Connection Failure Causes Hydrogen Fire During Pipeline Inspection (1060)

An in-line inspection of the hydrogen pipeline was being conducted and prior to the last run of the in-line inspection tool (mfl), hydrogen gas was released and ignited from a blind flange connection failure on a temporary separator filter installed at the receiver site. The fire was immediately identified by on-site personnel. There were no injuries. The pipeline section was isolated and de-pressurised to the facility flare. Local emergency responders were dispatched and contained and extinguished the fire. The fire affected the station piping and equipment in the surrounding area.

Weld Failure on Hydrogen Transmission Pipeline Causes Leak (1057)

Release from a welding of a hydrogen transmission pipeline At 12:45 pm the operation control centre (OCC) recognised that a customer flow and pressure dropped significantly. At 13:28 the OCC made the decision to close the upstream remote operated valve. At 15:00 the pipeline technician arrived on site and confirmed the breach in the pipeline. Additional pipeline operations technicians were deployed to isolate both manual block valve upstream and downstream of the incident site.

Hydrogen Release and Fire at Pipeline Meter Station During Winter Storm (1056)

A hydrogen release and subsequent fire occurred at meter station of a pipeline transporting hydrogen to a refinery. Local refinery emergency response team responded and secured the area. The pipeline was isolated, and the fire extinguished itself. During a winter storm, the area was experiencing abnormal freezing conditions and widespread power outages were occurring. As a result, third party hydrogen supply to the refinery was reduced. These upsets resulted in the need to export larger than normal flow rates on the hydrogen pipeline.

Explosion of a Storage Vessel in a Hydrogen Production Facility (1053)

This incident occurred at the hydrogen production and storage unit of (probably) a power plant using hydrogen as a coolant of the turbine-generator system. Hydrogen was produced probably by water electrolysis (the source does not say it) and stored in 6 steel tanks. One of the six hydrogen storage tanks exploded killing a staff member. The investigation determined that a mixing of hydrogen and oxygen occurred in the tank. The needle valve of the hydrogen and oxygen pressure regulator as jammed, and the oxygen leaked into the hydrogen main supply line and entered the hydrogen tank.
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