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This document provides an example safety plan in Attachment A associated with hydrogen and fuel cells, where there is a significant flammability or explosive hazard from quantities, pressures, exposures, or other conditions. Hydrogen is unique among flammable gases in that small quantities may result in ignition or explosions. This example safety plan was developed by Pacific Northwest National Laboratories (PNNL) and its Hydrogen Safety Panel (HSP) members to assist entities working with hydrogen to ensure the protection of life, property, and the environment.
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The Hydrogen Safety Panel was established by the U.S. Department of Energy (DOE) to provide independent safety reviews and guidance to contractors in the DOE Hydrogen and Fuel Cells Program. In September 2017, the panel set up a task group to compile select hydrogen incidents from the H2Tools.org Lessons Learned database (https://h2tools.org/lessons) in a publication form for written reference, that are most pertinent to various types of DOE contractor projects. This report is the result of the task group’s work. 
It has been suggested that separation or safety distances for pressurised hydrogen storage can be reduced by the inclusion of walls or barriers between the hydrogen storage and vulnerable plant or other items. Various NFPA codes [1] suggest the use of 60 inclined fire barriers for protection against jet flames in preference to vertical ones. Work by Sandia National Laboratories [2] included experiments and modeling aimed at characterisation of the effectiveness of barrier walls at reducing hazards.
The broad use of hydrogen as an energy carrier to tackle the issue of climate change is unavoidable. The emerging hydrogen economy poses new problems to be solved to ensure a level of safety in hydrogen technologies and infrastructure comparable to that for today’s fossil fuels. The pressure of onboard hydrogen storage in early-market
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Secondary Protection for 70 MPa Fueling 
Author(s)
Hydrogen Safety Panel
In developing a 70 megapascal (MPa) fueling infrastructure, it is critical to ensure that a vehicle equipped with a lower service pressure fuel tank is never filled from a 70 MPa fueling source. Filling of a lower service pressure vehicle at a 70 MPa fueling source is likely to result in a catastrophic event with severe injuries or fatalities. The Hydrogen Safety Panel recommends that DOE undertake a two‐step process to address this issue.
Disclaimer- The documents and references herein are for information purposes only and should not be construed as endorsement by the Hydrogen Safety Panel.
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