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Safety codes globally have a requirement to provide a positive means to isolate energy sources and hazardous substances prior to performing maintenance. For gaseous hydrogen systems, methods such as a blind flange, a double block valve arrangement or a double block and bleed valve arrangement can provide that positive isolation.
Installing a blind flange requires breaking the supply line…
The requirements of the code used for the original construction apply. The piping may meet the requirements of more than one code. In which case, the code used for changing the rating may be different than the original code of construction. In any case, the re-rated system should meet all of the requirements of the selected code. Note that if the original proof test of the system was…
The code used for repair and alterations of an existing system depends on the code used for construction as well as on the requirements imposed by the jurisdiction. Note that getting a permit from the jurisdiction may be necessary for an extensive alteration.
Code of Construction | Generally Accepted Code for Repair and Alterations… Category: Piping
Pressure relief systems may use reclosing devices like relief valves, non-reclosing devices like rupture discs, or a combination of both in parallel. Some systems may also be equipped with emergency blowdown systems that are operated by control systems. Selection of the proper devices is dependent on the system design and relative hazards. Variables that affect the selection include the type… Category: Pressure Relief Devices Keywords: Pressure Relief Device, Relief valve, Rupture Disc, System Design, Installation
API 520, Sizing, Selection, and Installation of Pressure-relieving Devices Part I - Sizing and Selection, was written for use in the process industries in gas and liquid service. CGA S1.3, Pressure Relief Device Standards-Part 3-Stationary Storage Containers for Compressed Gases was written for fixed equipment in gas service. Which standard to use depends on the choice by the owner… Category: Pressure Relief Devices Keywords: Pressure Relief Device, Relief valve, Rupture Disc, Orifice size, CGA, API
Equation 6.3.1.1 in CGA S1.3 is based on modeling to API methods described in: Heitner, T. Trautmauis, and M. Morrissey, “Relieving Requirements for Gas Filled Vessels Exposed to Fire,” 1983 Proceedings-Refining Department, Volume 62, American Petroleum Institute, Washington, D.C., pp. 112-122. This method considers the transient nature of the vessel warming in combination with the… Category: Pressure Relief Devices Keywords: Pressure Relief Device, Relief valve, Rupture Disc, Orifice size
An annual inspection of safety devices is recommended. Testing requirements will be based on the type of device and a quantified risk analysis. Typical replacement or function testing of relief valves is between 5 and 10 years depending on the application within the industrial gas industry. Rupture discs are not tested but are frequently replaced on an interval based on manufacturer… Category: Pressure Relief Devices Keywords: Rupture Disc, Pressure Relief Device, Testing, Inspection
Based on the question, it’s not clear if the reference to stress corrosion cracking (SCC) has been proven or is only suspected. It can be difficult to identify the nature of the cracks (SCC vs H2 embrittlement without analysis and microscopy). In addition, the question does not mention that the cylinders contain hydrogen gas, but it’s assumed since it was submitted to the Panel. … Category: Pressure Relief Devices Keywords: Pressure, Relief, Device, Material Selection, System Design
It depends on the service. Variables include disk design, corrosion resistance, number of cycles, and how to close the operating pressure is to the rupture disc set pressure. One approach is to ask the manufacturer for their recommendation. Typical practice for U.S. Department of Transportation vessels and discs is to replace them at the tube requalification (i.e., every 5 to 10 years in the U… Category: Pressure Relief Devices Keywords: Pressure, Relief, Rupture Disc, Replacement
The answer could be no devices at all, just a TPRD, just a PRD, or both. It depends on the potential overpressure scenarios identified during a hazard assessment. TPRDs typically are not used on ASME pressure vessels since they are not ASME compliant devices and since system siting provides protection from engulfing fires. However, TPRDs are frequently used in portable applications for… Category: Pressure Relief Devices Keywords: Pressure, Relief, System Design
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