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Explosions, Fueling Stations, Storage

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Explosions, Fueling Stations, Storage

Composite cylinders can be manufactured to standards written by CSA, ASME, and ISO depending on the application and local requirements. Several ISO standards can serve as the basis for composite cylinder approvals within North America.

Category: Storage

Leakage/loss depends on the vessel design. Metallic or metallic lined vessels have extremely low permeability and losses through the vessel walls are typically imperceptible. Conversely, Type IV composite vessels which have non-metallic liners are subject to permeation. They are required to meet maximum permeation rates as part of their certification. Fugitive emissions from piping systems can…

Category: Storage

Store flammable gas cylinders such as hydrogen, separated from oxidizing (e.g. oxygen), toxic, pyrophoric, corrosive, and reactive Class 2, 3, or 4 gases. Non-reactive gases, such as helium, may be co-located. See codes and standards such as NFPA 2 [7.2.1.1 Incompatible Materials] for further guidance.

Category: Storage

Several organizations published a paper together on this topic in 2017 (see attached). Based on comparisons with tests and CFD simulations, the following conclusions were drawn:

  1. The gas concentration for vapor cloud explosion blast load calculations for H2 jets can be limited to approximately 10% to 75%. Note that testing for H2-air VCEs in congested environments has been performed…
Category: Explosions

1.    As of January 2024, we are not aware of any public data on incidents or investigations where a hydrogen fired steam boiler exploded.

2.    The potential for detonations within a boiler tube would depend on both the equivalence ratio of the hydrogen present and the diameter of the boiler tube.
a.    At a minimum, if the circumference of the tube is…

Category: Explosions

Many methods are used to mitigate the risk of a tube trailer hose loss of containment incident. Examples that otherwise exceed code requirements are provided below. These have been deployed in various combinations depending on the risk analysis for a particular system: 

  1. Installation of automatic shutoff valves on the tube trailer upstream of the hose to activate upon hose…

A "drop and swap" delivery system using tube trailers is a common and accepted method of supply for both industrial and fueling station applications. While NFPA 2 - 2023, paragraph 10.6.3.5 states, "The use of hose in a hydrogen dispensing system shall be limited to vehicle fueling hose," this is intended for the dispenser itself, not the entire fueling station. This does not limit the use of…

Gaseous hydrogen can be stored forever as long as the system integrity is maintained. However, liquid hydrogen is “use it or lose it” and will boil from system heat leak and build pressure unless it is used or vented. This is not usually an issue for continuous use or low-pressure applications which can use hydrogen gas pressure directly from the tank.  


For intermittent or high…

Yes, these would be ignitable mixtures.  In this case, it does not appear complicated geometry is involved, so 1200 psig pipe should be more than adequate to protect against internal deflagration. The most likely scenario is a "backfire," similar to a car, where ignition occurs too soon and shoots out the open end of the pipe. Consider using an inline deflagration flash arrestor on the…

Category: Explosions

Liquid hydrogen is much less likely to pool than liquified natural gas (LNG) due to its low heat of vaporization. Very large facilities are often equipped with methods to enhance vaporization, such as crushed stone under tanks, as well as diversion systems to allow liquid hydrogen to spill and boil off in a safe area. Care needs to be taken that diversion systems do not create a hazardous…

Category: Storage
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