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The “Hydrogen Ready Appliances Assessment Report” published by the Northwest Energy Efficiency Alliance (NEEA) in February, 2023, is one of the most recent studies on this topic.  Several key items from the report pertaining to this question include the following:

1.    “There appears to be growing consensus that blends of up to 20% or perhaps even 30% are…

Category: Properties
Keywords: Hydrogen, Blending, Appliances, Residential, Flame, Odor

Equation 6.3.1.1 in CGA S1.3 is based on modeling to API methods described in: Heitner, T. Trautmauis, and M. Morrissey, “Relieving Requirements for Gas Filled Vessels Exposed to Fire,” 1983 Proceedings-Refining Department, Volume 62, American Petroleum Institute, Washington, D.C., pp. 112-122.

This method considers the transient nature of the vessel warming in combination with the…

Category: Pressure Relief Devices
Keywords: Pressure Relief Device, Relief valve, Rupture Disc, Orifice size

API 520, Sizing, Selection, and Installation of Pressure-relieving Devices Part I - Sizing and Selection, was written for use in the process industries in gas and liquid service.

CGA S1.3, Pressure Relief Device Standards-Part 3-Stationary Storage Containers for Compressed Gases was written for fixed equipment in gas service.

Which standard to use depends on the choice by the owner…

Category: Pressure Relief Devices
Keywords: Pressure Relief Device, Relief valve, Rupture Disc, Orifice size, CGA, API

Pressure relief systems may use reclosing devices like relief valves, non-reclosing devices like rupture discs, or a combination of both in parallel. Some systems may also be equipped with emergency blowdown systems that are operated by control systems. Selection of the proper devices is dependent on the system design and relative hazards. Variables that affect the selection include the type…

Category: Pressure Relief Devices
Keywords: Pressure Relief Device, Relief valve, Rupture Disc, System Design, Installation

The answer could be no devices at all, just a TPRD, just a PRD, or both. It depends on the potential overpressure scenarios identified during a hazard assessment. TPRDs typically are not used on ASME pressure vessels since they are not ASME compliant devices and since  system siting provides protection from engulfing fires. However, TPRDs are frequently used in portable applications for…

Category: Pressure Relief Devices
Keywords: Pressure, Relief, System Design

It depends on the service. Variables include disk design, corrosion resistance, number of cycles, and how to close the operating pressure is to the rupture disc set pressure. One approach is to ask the manufacturer for their recommendation. Typical practice for U.S. Department of Transportation vessels and discs is to replace them at the tube requalification (i.e., every 5 to 10 years in the U…

Category: Pressure Relief Devices
Keywords: Pressure, Relief, Rupture Disc, Replacement

Based on the question, it’s not clear if the reference to stress corrosion cracking (SCC) has been proven or is only suspected. It can be difficult to identify the nature of the cracks (SCC vs H2 embrittlement without analysis and microscopy). In addition, the question does not mention that the cylinders contain hydrogen gas, but it’s assumed since it was submitted to the Panel. 

Category: Pressure Relief Devices
Keywords: Pressure, Relief, Device, Material Selection, System Design

The water vapor cloud formed from venting cold hydrogen gas from a liquid hydrogen tank will vary in size depending upon atmospheric conditions including ambient temperature and humidity. There is not a direct relationship between the water vapor cloud and the flammable could of hydrogen, but it’s often used as a proxy. 


Initially upon release, it is possible that H2 vapor from…

Category: Properties
Keywords: Plume, Dispersion, Vaporization

An annual inspection of safety devices is recommended. Testing requirements will be based on the type of device and a quantified risk analysis. Typical replacement or function testing of relief valves is between 5 and 10 years depending on the application within the industrial gas industry. Rupture discs are not tested but are frequently replaced on an interval based on manufacturer…

Category: Pressure Relief Devices
Keywords: Rupture Disc, Pressure Relief Device, Testing, Inspection

Yes, although not as common as high-pressure gas releases, high-velocity cold H2 gas has ignited during rupture disc and relief valve activation.

Category: Properties
Keywords: Rupture Disc, Ignition
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