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Fueling Stations, Lab Equipment, Pressure Relief Devices

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Fueling Stations, Lab Equipment, Pressure Relief Devices
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A "drop and swap" delivery system using tube trailers is a common and accepted method of supply for both industrial and fueling station applications. While NFPA 2 - 2023, paragraph 10.6.3.5 states, "The use of hose in a hydrogen dispensing system shall be limited to vehicle fueling hose," this is intended for the dispenser itself, not the entire fueling station. This does not limit the use of…

Category: Fueling Stations
Keywords: Hose, "Drop and Swap", Tube Trailer

Many methods are used to mitigate the risk of a tube trailer hose loss of containment incident. Examples that otherwise exceed code requirements are provided below. These have been deployed in various combinations depending on the risk analysis for a particular system: 

  1. Installation of automatic shutoff valves on the tube trailer upstream of the hose to activate upon hose…
Category: Fueling Stations
Keywords: Hose, "Drop and Swap", Tube Trailer

Equation 6.3.1.1 in CGA S1.3 is based on modeling to API methods described in: Heitner, T. Trautmauis, and M. Morrissey, “Relieving Requirements for Gas Filled Vessels Exposed to Fire,” 1983 Proceedings-Refining Department, Volume 62, American Petroleum Institute, Washington, D.C., pp. 112-122.

This method considers the transient nature of the vessel warming in combination with the…

Category: Pressure Relief Devices
Keywords: Pressure Relief Device, Relief valve, Rupture Disc, Orifice size

API 520, Sizing, Selection, and Installation of Pressure-relieving Devices Part I - Sizing and Selection, was written for use in the process industries in gas and liquid service.

CGA S1.3, Pressure Relief Device Standards-Part 3-Stationary Storage Containers for Compressed Gases was written for fixed equipment in gas service.

Which standard to use depends on the choice by the owner…

Category: Pressure Relief Devices
Keywords: Pressure Relief Device, Relief valve, Rupture Disc, Orifice size, CGA, API

Pressure relief systems may use reclosing devices like relief valves, non-reclosing devices like rupture discs, or a combination of both in parallel. Some systems may also be equipped with emergency blowdown systems that are operated by control systems. Selection of the proper devices is dependent on the system design and relative hazards. Variables that affect the selection include the type…

Category: Pressure Relief Devices
Keywords: Pressure Relief Device, Relief valve, Rupture Disc, System Design, Installation
Category: Lab Equipment
Keywords: Laboratory, Materials, Piping, Tubing, Outdoors, Storage, Separation Distance, Indoors, Fire Protection, System Design, Ignition Energy, Ignite, Fire, Explosion, Purge, Nitrogen, Helium, Forming Gas, Environment, Vent, Fume Hood, Vent Stack, Tools, Non-Sparking, Flammable, Hazards Analysis, Consequences, Risk, Emergency Response, Joint, Compression Fitting, Cylinder, Storage

The answer could be no devices at all, just a TPRD, just a PRD, or both. It depends on the potential overpressure scenarios identified during a hazard assessment. TPRDs typically are not used on ASME pressure vessels since they are not ASME compliant devices and since  system siting provides protection from engulfing fires. However, TPRDs are frequently used in portable applications for…

Category: Pressure Relief Devices
Keywords: Pressure, Relief, System Design

It depends on the service. Variables include disk design, corrosion resistance, number of cycles, and how to close the operating pressure is to the rupture disc set pressure. One approach is to ask the manufacturer for their recommendation. Typical practice for U.S. Department of Transportation vessels and discs is to replace them at the tube requalification (i.e., every 5 to 10 years in the U…

Category: Pressure Relief Devices
Keywords: Pressure, Relief, Rupture Disc, Replacement

Based on the question, it’s not clear if the reference to stress corrosion cracking (SCC) has been proven or is only suspected. It can be difficult to identify the nature of the cracks (SCC vs H2 embrittlement without analysis and microscopy). In addition, the question does not mention that the cylinders contain hydrogen gas, but it’s assumed since it was submitted to the Panel. 

Category: Pressure Relief Devices
Keywords: Pressure, Relief, Device, Material Selection, System Design

Such a compressor should NOT be used for hydrogen. There are many issues with converting a compressor to hydrogen service. First and most important, this must be approved by the manufacturer. Examples of concerns for a non-hydrogen compressor used for hydrogen service include (but are not limited to): 

  1. Are the materials compatible with hydrogen permeation, embrittlement,…
Category: Lab Equipment
Keywords: Compressors, Hydrogen, Nitrogen, Compatibility
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