State policy targets on greenhouse gas emission reductions and other decarbonization initiatives are creating a movement toward low or zero-carbon gases and fuels. Given its versatility as an energy carrier and its potential for use in a broad range of applications, hydrogen is gaining in popularity, and natural gas providers are looking at integrating it into their networks.

Safe practices in the production, storage, distribution, and use of hydrogen are essential for the widespread acceptance of hydrogen and fuel cell technologies. A catastrophic failure in any hydrogen project could damage public perception of hydrogen and fuel cells. Given the nascent nature of the mobile hydrogen applications, incidents involving mobile equipment can have detrimental impacts for the public as well as stakeholders and project proponents who are committed to hydrogen’s use as a safe alternative energy resource. 

This Technical Memorandum was originally prepared as an Annex on the topic of Hydrogen Embrittlement for the AIAA Guide to Safety of Hydrogen and Hydrogen Systems (G-095-2004), then in revision [1]. The Guide establishes a uniform NASA process for hydrogen system design, materials selection operation, storage and transportation, and represents a broad collection of aerospace acumen.

In collaboration with Parker Hannifin Corporation, the Fire Safety Branch of the FAA conducted testing to evaluate the effects of three potential failure conditions of hydrogen proton exchange (or polymer electrolyte) membrane fuel cell stacks supplied by Nuvera Fuel Cells. The three conditions examined were a loss of coolant to the stack, short circuit, and a crossflow condition.