A probabilistic safety assessment (PSA) is being developed for a steam-methane reforming hydrogen production plant linked to a high-temperature gas-cooled nuclear reactor (HTGR). This work is based on the Japan Atomic Energy Research Institute's (JAERI) High Temperature Engineering Test Reactor (HTTR) prototype in Japan. The objective of this paper is to show how the PSA can be used for improving the design of the coupled plants. A simplified HAZOP study was performed to identify initiating events, based on existing studies. The results of the PSA show that the average frequency of an accident at this complex that could affect the population is 7 x 10(-8) year(-1) which is divided into the various end states. The dominant sequences are those that result in a methane explosion and occur with a frequency of 6.5 x 10(-8) year(-1), while the other sequences are much less frequent. The health risk presents itself if there are people in the vicinity who could be affected by the explosion. This analysis also demonstrates that an accident in one of the plants has little effect on the other. This is true given the design base distance between the plants, the fact that the reactor is underground, as well as other safety characteristics of the HTGR. (c) 2006 Elsevier B.V. All rights reserved.