The adoption of hydrogen (H²) as a clean, zero-carbon renewable energy source promises a global revolution, eliminating harmful emissions responsible for climate change. This white paper explores the opportunities and implications of an emerging hydrogen society. MSA Safety examines workplace safety risks and challenges posed when producing, handling, transporting, and storing alongside suggested best practices, safety measures, and detection technologies.

On March 11, 2024, the U.S. Environmental Protection Agency (EPA) published the much-anticipated Safer Communities by Chemical Accident Prevention Rule (SCCAP) Final Rule, an update to EPA’s Risk Management Program (RMP) 40 CFR Part 68, under the Clean Air Act Amendments of 1990 (CAA). This is the first substantial change to the rule since its inception in 1996.

In developing a 70 megapascal (MPa) fueling infrastructure, it is critical to ensure that a vehicle equipped with a lower service pressure fuel tank is never filled from a 70 MPa fueling source. Filling of a lower service pressure vehicle at a 70 MPa fueling source is likely to result in a catastrophic event with severe injuries or fatalities. The Hydrogen Safety Panel recommends that DOE undertake a two‐step process to address this issue.

The HSP has reviewed many safety plans for gaseous hydrogen. An emerging trend is the use of liquid (cryogenic) hydrogen in the commercial market, potentially near residential areas, for fueling hydrogen fuel cell vehicles. Finding a “qualified” person to determine liquid hydrogen code compliance is difficult, and the skills necessary of such an individual are not well defined in the codes and standards.

Natural gas was first used as a vehicle fuel as far back as the 1930s. The first natural gas vehicles, which ran on uncompressed natural gas, were called “gas bag” vehicles and were used to combat gasoline shortages during World War I [1]. During and after World War II, compressed natural gas (CNG) vehicles using fuel tanks mounted on the roof gained popularity in France and Italy [2]. Today, there are more than 24 million CNG vehicles in service worldwide, including CNG buses that continue the early tradition of mounting fuel tanks on the roof.