The conversion is based on the condition as determined from a variety of non-destructive techniques which are commonly used for pipeline mechanical integrity programs. Existing natural gas pipelines are frequently evaluated for conversion to hydrogen, hydrogen-natural gas blend, and other fluid services.
The conversion can be done safely if handled with the proper expertise and…
Composite cylinders can be manufactured to standards written by CSA, ASME, and ISO depending on the application and local requirements. Several ISO standards can serve as the basis for composite cylinder approvals within North America.
Hydrogen has been transported safely through pipelines for over 50 years. There are dozens of pipeline networks in safe operation globally, with several individual networks that approach up to 1000 miles.
Significant testing and some demonstration projects are underway to ensure safety. Some of the aspects under investigation include compatibility of the pipe and other materials,…
Leakage/loss depends on the vessel design. Metallic or metallic lined vessels have extremely low permeability and losses through the vessel walls are typically imperceptible. Conversely, Type IV composite vessels which have non-metallic liners are subject to permeation. They are required to meet maximum permeation rates as part of their certification. Fugitive emissions from piping systems can…
Acceptability of materials is highly dependent on the specific application. Applied stress levels, exposure to contaminants, the operating temperature, the partial pressure, and number and magnitude of material stress cycles are some of the factors that affect material selection. Guidance is provided within documents such as ISO 11114, Gas cylinders - Compatibility of cylinder and valve…
Because cast irons are relatively brittle materials, they should generally be avoided in industrial and
transmission pipeline applications. In low pressure applications like residential distribution piping
systems, the use of cast irons is probably acceptable.
Hydrogen affects the mechanical properties of most materials. For example, hydrogen reduces the
fracture toughness and increases the fatigue crack growth rate in steels. There is a significant amount of
research, analytical work, and codes and standards development being undertaken to improve our
understanding of how these materials can be utilized in pipelines. The results of the…
Store flammable gas cylinders such as hydrogen, separated from oxidizing (e.g. oxygen), toxic, pyrophoric, corrosive, and reactive Class 2, 3, or 4 gases. Non-reactive gases, such as helium, may be co-located. See codes and standards such as NFPA 2 [7.2.1.1 Incompatible Materials] for further guidance.
At least three of the ASME B31 piping codes are logical choices:
Considerations for code selection include:
The requirements of the code used for the original construction apply. The piping may meet the requirements of more than one code. In which case, the code used for changing the rating may be different than the original code of construction. In any case, the re-rated system should meet all of the requirements of the selected code. Note that if the original proof test of the system was…
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