FCEVs usually contain only a minimal amount of hydrogen fuel pressure (several Mpa) to support getting the car on and off car carriers. Panel members are not aware of any hydrogen release incidents during vehicle loading and don’t know what the probability of such a leak is considering the loading operations. A risk assessment accounting for the probability of collisions as well as leaks from…
It’s not clear if “mobile” in the question refers to vehicle fuel tanks, or vessels used for transportation of hazardous materials.
The HSP is not familiar with this particular fitting or its potential application in H2 service but can offer engineering judgment. Many similar compression-type swaged fittings are used in H2 service. These fittings must be used within the manufacturer recommendations for pressure, temperature, and fluid service. Deformation is also introduced into stainless steel tubing in other ways, such…
The Panel considers two approaches to be acceptable.
This is a complex and sometimes contentious topic. The International Code Council (ICC) addresses hydrogen piping in the …
Generally speaking, the International Fire Code and NFPA 2 apply to non-transportation use of hydrogen. These are maturing quickly, with NFPA 2 currently having issued its most recent edition in 2023. Standards for both on-board LH2 tanks and LH2 tankers for bulk fuel transport are managed by the U.S. Department of Transportation (DOT) and are well established. DOT transport requirements for…
Hydrogen gas storage and fuel cell systems are typically closed systems with a variety of monitoring and control functions to prevent leaks. Please check with the bus manufacturer and authority having jurisdiction to verify this is acceptable per their direction. However, a good safety practice would be to minimize the time spent indoors for these activities. Hydrogen vehicles maintained in a…
Regarding the concept of introducing hydrogen gas into natural gas pipelines, this is indeed a hot topic and there are recent quantitative treatments of fatigue crack growth driven by pressure cycling and potentially accelerated by hydrogen. Some analysis has shown that it can be acceptable to operate natural gas pipelines with a hydrogen blend. However, this is highly dependent…
Hydrogen cylinders contain pure hydrogen unless they are specifically manufactured for and marked as a mixture. The purity grade is usually between 99.5% and 99.9999%. The balance is typically inert gases (such as nitrogen) with just ppm levels of other contaminants, but this can vary depending upon the production source. When emptied, the residual is still the same purity of hydrogen, just at…
It is possible to store large quantities of gaseous hydrogen above ground, but it will likely require a large footprint due to its relatively low density even at high pressure. Also, if the quantity equals or exceeds 10,000 lb., the facility will need to comply with OSHA 1910.119 process safety management requirements if located in the US. Similar regulations exist in Europe and Asia that…
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