This Technical Memorandum was originally prepared as an Annex on the topic of Hydrogen Embrittlement for the AIAA Guide to Safety of Hydrogen and Hydrogen Systems (G-095-2004), then in revision [1]. The Guide establishes a uniform NASA process for hydrogen system design, materials selection operation, storage and transportation, and represents a broad collection of aerospace acumen.

In collaboration with Parker Hannifin Corporation, the Fire Safety Branch of the FAA conducted testing to evaluate the effects of three potential failure conditions of hydrogen proton exchange (or polymer electrolyte) membrane fuel cell stacks supplied by Nuvera Fuel Cells. The three conditions examined were a loss of coolant to the stack, short circuit, and a crossflow condition.

The Hydrogen Safety Panel was tasked with conducting work under the project “Hydrogen Safety Panel Review of Department of Energy’s Fuel Cell Projects,” through memorandum purchase order DCO-0-40618-01 with the National Renewable Energy Laboratory using American Recovery and Reinvestment Act (ARRA) funding.  Panel members reviewed project safety plans, conducted safety review site visits for selected projects, and prepared safety evaluation reports for the sites visited that included safety recommendations for the project teams.