The Panel recommends performing a pressure test at 110% of design pressure. This requirement should be applied to all systems regardless of construction type since the intent is to ensure pressure integrity and proper installation. All fitting types have modes of failure during installation. For example, there are numerous examples where compression fittings have had ferrules installed…

The HSP recommends against the use of glycols for pressure tests due to the difficulty of adequately removing all glycol that might be left in a system after a hydrotest. The HSP recommends a pneumatic test at 110% of the system maximum allowable working pressure (MAWP), which is acceptable by code. Due to an increased danger with pneumatics vs hydrotesting, establish a pressure test zone for…

The answer will depend on if it is only H2 measured or if VOCs are also included. The type of gas sensor may change since many detectors are limited to flammable gases. To provide feedback, the Panel would require more details on the sensors being used on the project and the failure modes. There are concerns about allowing hydrogen concentrations as large as 3.5% for the high level alarm.…

There are many manufacturers of multiple  types of flame detectors and it’s best to seek their input for the advantages of different types for specific applications. Regarding flame detector technology, UV detectors have been prone to false alarms from outside sources such as sunlight, lightning, and welding/cutting torches. The newer triple-IR detectors that are specifically designed and…

One pertinent reference is a Sandia National Laboratories paper by Schefer et al: Spatial and radiative properties of an open-flame hydrogen plume, Intl J. Hydrogen Energy, 31 (2006): 1332-1340. Information on this and other similar papers are available at https://h2tools.org/bibliography. Further information can probably be obtained from the author of this paper and other papers reporting…

The Panel is not aware of any standard for hydrogen detectors for onboard vehicle applications. Some information is available in the SAE Technical Information Report: TIR J3089 Characterization of On-Board Vehicular Hydrogen Sensors, which was published in 2018.

The answer could be no devices at all, just a TPRD, just a PRD, or both. It depends on the potential overpressure scenarios identified during a hazard assessment. TPRDs typically are not used on ASME pressure vessels since they are not ASME compliant devices and since  system siting provides protection from engulfing fires. However, TPRDs are frequently used in portable applications for…

It depends on the service. Variables include disk design, corrosion resistance, number of cycles, and how to close the operating pressure is to the rupture disc set pressure. One approach is to ask the manufacturer for their recommendation. Typical practice for U.S. Department of Transportation vessels and discs is to replace them at the tube requalification (i.e., every 5 to 10 years in the U…