NaAlH4 powder mixed with hexane was placed in two metal trays and dried by placement in a glove box antechamber under vacuum. After several days, the trays were moved into the glove box main chamber. As the powder in one of the trays was being transferred to a container involving scraping of a metal sieve and metal milling balls with a metal spatula, a portion of the powder in the tray spontaneously reacted rapidly, creating a pressure pulse which cracked the window at the back of the glove box. No injuries occurred, and the glove box window was resealed using tape within one to two minutes.

Hydrogen was stored in a plant in a 42 ½ ft diameter sphere made of 3/16 inch steel. The sphere was partitioned into two hemispheres by a neoprene diaphragm attached around the equator. Hydrogen was stored under the diaphragm, while the upper hemisphere contained air. An explosion-proof fan was situated in the upper portion of the sphere in order to provide a slight positive pressure on the top of the diaphragm.

When the plant was shut down for a local holiday, the fan on top of the hydrogen sphere was also stopped. During plant startup two days later, a violent explosion occurred in the sphere. The sphere shell was torn into many sections by the explosion, and some of the sections were propelled as far as 1,200 ft. Some of these sections struck flammable liquid storage tanks view more